Reducer Engineering Design Process

1、 Design raw materials and data
1. The type, specification, speed, power (or torque), starting characteristics, short-term overload capacity, Moment of inertia, etc. of the prime mover.
2. The type, specification, purpose, speed, power (or torque) of the working machinery. Working system: constant load or variable load, load diagram with variable load; Starting, braking, and short-term overload torque, starting frequency; Degree of impact and vibration; Direction of rotation, etc.
3. The connection method between the prime mover and the reducer, and whether there is radial and axial force on the shaft extension.
4. Installation type (relative position between reducer and prime mover, working machine, vertical, horizontal).
5. Transmission ratio and its allowable error.
6. Requirements for size and weight.
7. Requirements for service life, safety level, and reliability.
8. Environmental conditions such as temperature, dust concentration, airflow velocity, and pH; Lubrication and cooling conditions (whether there is circulating water, lubrication station), as well as limitations on vibration and noise.
9. Requirements for operation and control.
10. Source and inventory status of materials, blanks, and standard parts.
11. The manufacturing capacity of the manufacturing plant.
12. Requirements for batch size, cost, and price.
13. Delivery deadline.